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Part Number - Part Name

Vehicle Coverage

Congratulations on your purchase of the COBB Tuning Air Oil Separator for EcoBoost Mustang! The following instructions will assist you through the installation process. Please read them BEFORE beginning the install to familiarize yourself with the steps and tools needed. If you feel you cannot properly perform this installation, we HIGHLY recommend you take the vehicle to a qualified and experienced automotive technician.

Parts List

 AOS Can Assembly

 Engine Spacer Plate

 AOS Bracket for EBM

 (4') 5/8" Emissions LIne

 (1') 1/2" Fuel Evap Hose

 (2) -10 ORB barb fittings with o-ring

 -6 ORB barb fitting with o-ring

 (1) 5/8" Constant Tension Spring Clamp

 (4) 25/32 Constant Tension Spring Clamp

 (4) 15/16" Constant Tension Spring Clamp

 (2) 1/2" to 3/8" barbed reducer

 M6 x 1.0 x 16mm Hex Bolt

 M6 x 1.0 x 30mm Hex Bolt

 3/4" Aluminum Spacer

 M6 x 1.0 Nylon Locking Nut

 (3) M6 Stainless Washers

 (8) M6 x 1.0 x 40mm Hex Bolt

 Breather Plate Gasket

 (3) M4 x 1.0 x 8mm Button Head Screws

 O-Ring Lube

Tools Needed

Sockets

3/8"

  • 3/8" ratchet

  • 3/8" 12" extension

  • 3/8" 6" extension

  • 3/8" Socket Swivel

  • 3/8" 7mm socket

  • 3/8" 8mm socket

  • 3/8" 10mm socket

  • 3/8" 12mm socket

  • 3/8" 13mm socket

  • 3/8" 10mm deep socket

  • 3/8" 4mm Allen Socket

Hand Tools

  • Phillips head screwdriver

  • Trim removal tool

  • Pick

Wrenches

  • 10mm combination wrench

Prep, Intake Manifold Removal

  1. Park your car in a flat level area and allow it to fully cool down.


  2. Remove the 4 bolts holding on the engine cover, there are two 10mm nuts, and two 8mm bolts.

  3. Unplug the red quick release vacuum connector from the top of the intake manifold.  To do so, gently pry outward on the ends of the red u-shaped connector and push it outward, it should pop out and allow you to lift the connector off easily.

  4. Unplug the sensor on the outside of the intake manifold by purshing down on the release tab and pulling outwards

  5. Pop the wiring and vacuum line out of the keepers  to allow them to move more easily.

  6. Using your trim tool, gently pry outward to remove the clips from the intake manifold holding down the wiring.

  7. To disconnect the throttle body, gently move the red tab rearward (toward the wiring) to release it, and then push down on it to release the tab from the throttle body itself, and pull the wiring free.

  8. Unbolt the support bracket at the top of the manifold using a 10mm socket.

  9.  Take the small 13mm nut off toward the rear and bottom of the intake manifold.

  10. Using a screwdriver or 8mm socket, undo the hose clamp holding the intake to the throttlebody.

  11. Disconnect the wiring on top of the manifold.

  12. Using a 10mm socket, remove the intake manifold bolts where they mount to the cylinder head.  You should be able to fit your socket and extension through the access holes in the manifold.

  13.  With the bolts removed, there will be another vacuum line to remove from behind the intake manifold.  Reach your hand back and pop the retaining clips loose similar to the way you did with the red connector earlier.


  14. There are two wiring connectors attached to the backside of the intake manifold as well, using your hand or a trim tool, gently pry them off of the manifold.

        

  15. Remove the intake manifold from the engine bay.

  16. Disconnect this line from the breather and set it aside for later.  To do so gently push in on the white tab

  17. Use a heat gun to heat the ends of the factory pipes slightly and pull the fittings free.  Go in slow bursts with the heat gun to avoid ruining the fitting or the line in case you want to go back to stock at some point.  Alternatively if you don't care you can use a razor blade to carefully remove the fittings from the hoses without hurting you, yourself, your neighbor, your friend, etc.

  18. You may need to gently push some of the wiring out of the way to get to the plate

  19. Using an 8mm socket remove the factory breather plate from the car.



Section 2


Section 3


Section 4


Section 5


CARB Sticker Application

(Where Applicable)

  1. Apply the supplied CARB sticker in a clear, easy to find location.  Typically underhood, or on the radiator core support.

Links

MAP Notes

Helps to figure out which map you should be on given the parts installed to your car 

Links for related parts

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